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Aluminium engine parts, grouped by what they do

Cast and machined aluminium parts, injection-moulded covers and welded assemblies for diesel engines. Nine families; the catalogue covers 170+ drawing numbers and 60+ part types, with 37 representative parts shown here for the D19 / D20 / D25 / D40 / YN33 / YN38 engine platforms. Individual part weight ranges from 0.03 to 19.7 kg; main alloys are ZL104, ADC12, ZL111, ZL114A and PA66-GF30. Melting, casting, heat treatment, machining and inspection all happen on one site. Typical uses are commercial vehicle diesel, construction machinery, generator sets and agricultural machinery.

09Categories 170+Drawing numbers 02Casting processes 06Engine platforms
Filter 37 representative parts / 9 families (170+ drawing numbers)
D25 cylinder head

Cylinder Heads & Camshaft Bearing Caps

A · 缸盖与凸轮轴轴承盖

The two most demanding parts we make. A cylinder head carries intake and exhaust ports and a water jacket, so wall-thickness consistency and internal soundness matter most. Gravity cast, metal checked every heat, T6 heat treated, then the combustion face and camshaft bores are machined in one clamping. Bearing caps are machined as a matched pair with the head.

Typical useCommercial vehicle diesel · Construction machinery · Generator sets

Part中文名称Engine
Cylinder Head气缸盖D25
Camshaft Bearing Cap凸轮轴轴承盖D25
Material ZL104 / ZL114A Process Gravity cast + T6 + machining Inspection X-ray / CMM
D40 intake manifold

Intake Manifolds & Intake Pipes

B · 进气管与进气接管

Our highest-volume family. The manifold is a thin-walled part with complex runners, where internal surface finish directly affects airflow. Flange flatness and hole position are the controlled characteristics on intake pipes; parts are leak tested before dispatch where the drawing requires it.

Typical useCommercial vehicle diesel · Construction machinery · Agricultural machinery

Part中文名称Engine
Intake Manifold进气管D19 / D20 / D25 / D40 / YN33 / YN38
Intake Pipe进气接管D20 / D40 / YN38
EGR Connecting PipeEGR 连接管YN33
Material ZL104 Process Gravity cast + machining Inspection Leak / cleanliness
China VI valve body

Valve Bodies, Seats & Coolant Parts

C · 阀体、阀座与冷却管件

A group of small, precise parts that came in with China IV emissions. The China VI valve body is gravity cast, with valve ports, flange faces and hole patterns machined on machining centres and leak-tested before shipment. The EGR valve seat is finish-machined to seal against the valve body; inlet and outlet pipes are pressure tested for coolant leaks. Thermostat covers and throttle connection pipes ship as assemblies.

Typical useCommercial vehicle diesel (China IV+) · China VI emission systems · Generator sets

Part中文名称Engine
Valve Body阀体Per drawing
EGR Valve SeatEGR 阀座D19 / D20 / D25
Water Inlet Pipe进水管D25
Water Outlet Pipe出水管D40
Thermostat Cover节温器盖Per drawing
Throttle Intake Pipe节气门进气接管连接管Per drawing
Material ZL104 / ZL111 Process Gravity cast + finish machining + leak test Inspection Leak / roughness
Valve cover

Valve Covers & Timing Chain Covers

D · 气门室罩盖与链条罩盖

Large, thin-walled parts with a wide sealing face. Flatness and hole position decide whether the engine leaks oil, so both are checked part by part. High-volume models run on high-pressure die casting; complex or low-volume models stay on gravity casting.

Typical useCommercial vehicle diesel · Construction machinery

Part中文名称Engine
Valve Cover气门室罩盖D20 / D25
Sprocket Cover链条罩盖D19
Sprocket Chamber Cover链轮室盖D20 / D25
Material ADC12 / ZL104 Process HPDC or gravity cast Inspection Flatness / leak
Gear chamber

Gear Chambers & Rear Gear Chambers

E · 齿轮室与后齿轮室

The mounting base for the timing gears, where bore position sets gear backlash. Die cast as one piece, then bores and faces are finished in a single clamping so concentricity is not lost to a second set-up.

Typical useCommercial vehicle diesel · Construction machinery · Agricultural machinery

Part中文名称Engine
Gear Box齿轮室YN33
Gear Housing Cover齿轮室盖YN38
Rear Gear Chamber后齿轮室D40
Material ADC12 Process HPDC + finish machining Inspection CMM / position
Oil pan

Oil Pans & Oil Strainers

F · 油底壳与集滤器

Large projected area, thin walls — demanding on press tonnage and die temperature control. Sealing-face flatness and thread strength are the key characteristics. Strainer assemblies are welded and supplied ready to fit on the line.

Typical useCommercial vehicle diesel · Construction machinery · Generator sets

Part中文名称Engine
Oil Pan油底壳D25 / D40
Oil Strainer Assembly机油集滤器总成Multiple
Material ADC12 / welded Process HPDC + finish machining Inspection Leak / flatness
Heater assembly

Heaters & Turbo Oil Return Pipes

G · 加热器与增压回油管

Cold-start heating and turbo lubrication. The heater is an aluminium housing with an embedded electric element, tested one by one before packing. Oil return pipes, dipstick tubes and dipsticks are controlled on end dimensions and weld strength.

Typical useCommercial vehicle cold start · Generator sets

Part中文名称Engine
Heater加热器Per drawing
Heater Assembly加热器总成Per drawing
Boost Oil Return Pipe增压回油管Per drawing
Dipstick Tube油尺套管Per drawing
Dipstick游标尺Per drawing
Material ZL104 / aluminium tube Process Gravity cast / welded + assembled Inspection Electrical test / leak
Accessory bracket

Brackets, Covers & Housings

H · 支架类

The largest group by part count and the smallest by weight, mostly die cast. Accessory and A/C compressor brackets carry whole-engine vibration, so thread strength and mounting-face flatness lead. Oil pump covers, vacuum pump seats and rear seal housings are leak tested after machining.

Typical useCommercial vehicle diesel · Construction machinery · Industrial power

Part中文名称Engine
Accessory Bracket附件支架Per drawing
A/C Compressor Bracket空调机支架Per drawing
Oil Pump Cover机油泵盖Per drawing
Oil Module Cover机油模块盖Per drawing
Vacuum Pump Seat真空泵座Per drawing
Rear Oil Seal Housing后油封座Per drawing
EGR PassageEGR 通道Per drawing
Thermostat Assembly节温器总成Per drawing
Material ADC12 Process HPDC + finish machining Inspection Leak / thread strength
Front timing cover

Plastic Parts & Welded Assemblies

I · 塑料件与焊合件

A second line beyond aluminium. Engine covers and timing covers are injection moulded and colour matched to the customer's sample; oil separators and filler caps are specified for sealing and oil resistance; strainer tubes are welded assemblies.

Typical useCommercial vehicle diesel · Agricultural machinery · Industrial power

Part中文名称Engine
Engine Cover发动机罩盖Multiple
Front Timing Cover正时护罩前罩盖Multiple
Rear Timing Cover正时护罩后罩盖Multiple
Oil Separator油气分离器Per drawing
Oil Filler Cap加油口盖Per drawing
Material PP / PA66 Process Injection moulding / ultrasonic welding Inspection Colour / assembly dimensions

View the plastic component line →

By process

The same parts, looked at another way

Buyers and engineers usually ask a simpler question first: is this die cast or gravity cast? Here is the same catalogue sorted that way. Large means a raw casting above 3 kg.

If it is not in the catalogue, we can still quote it

Send the drawing and annual volume. We will tell you whether it should be gravity cast or die cast, what the tooling costs, and when the first sample lands.